Jonas ForshellSenior Product Owner
jonas@jforshell.seEmail me

Splitting shipments by hand

A small calculator that helped customer service pack high-value gift-card shipments within insurance limits.

Context
E-commerce / customer service operations
Role
Product Owner
Date
April 2026

The short version

The problem
Customer Success split high value gift card shipments by hand to stay under the insurance limit.
What I did
Turned the rules into a small calculator with AI assistance, shaped until the team could use it quickly.
What it was worth
No more manual arithmetic per shipment, and nothing over the limit by accident.
The call
A small tool now beat a backlog request later.

What changed

Before
per shipment

Someone worked out by hand how to split a high value gift card shipment so each envelope stayed under the 5,000 kronor insured value.

After
per shipment

A calculator that does the split, weights the envelopes and shows the postage before anyone packs anything.

Worth
per shipment
0 maths
done by hand per shipment
nothing over the limit by accident
Clearon · 2026
WasShipmentSplit by handWeighWork out postagePackevery high-value shipment
NowShipmentCalculator does split, weights, postagePackall of it before anyone packs anything
Was
ShipmentSplit by handWeighPostagePack
every high-value shipment
Now
ShipmentCalculatorPack
split, weights and postage before anyone packs
The packing rules did not change.Every envelope still stays under the insurance limit. The arithmetic just stopped being a person’s job.The arithmetic stopped being a person’s job.

Problem

The customer service team handled shipments of high-value gift cards. Each letter had to stay within a 5,000 SEK insurance limit, while still accounting for card weight, envelopes, and packaging. Doing that by hand was slow and made it easy to over-pack shipments.

Approach

I used AI assistance to turn the rules into a small calculator. The tool accounted for insurance limits, card values, weights, and packaging, then suggested a practical split for each order. I kept iterating on the interface so it could be used quickly by customer service, not just understood by me.

Outcome

The tool replaced manual arithmetic with a repeatable calculation. It reduced packing time and helped avoid unnecessary postage by keeping shipments within the insurance rules without using more envelopes than needed.